Tube processing: laser cutting and bending

laser cutting and bending for precise and versatile components

Tube processing is an industrial process that uses advanced technologies
to transform metal tubes into complex and precise components.

The two main phases of tube processing are:

Laser cutting

Laser cutting is a precise and versatile method for cutting tubes of various materials, including steel, aluminum, copper and brass. A high-intensity laser beam is focused on the tube, creating an intense heat zone that melts the material and allows the tube to be cut to the desired shape.

Bending

This phase consists of deforming the tube according to the desired angle and radius to obtain the final shape of the component. There are various bending techniques, including:

  • Mandrel bending: a mandrel is inserted inside the tube to support it during deformation.
  • Roll bending: the tube is bent by wrapping it around rollers of different diameters.
  • Compression bending: the tube is compressed between two molds to obtain the desired curvature.

Advantages of laser tube cutting

UNMATCHED PRECISION

Laser cutting ensures clean, precise cut edges with tight dimensional tolerances, minimizing the need for rework.

FLEXIBILITY

Laser cutting allows for the creation of complex and customized geometries, even on small diameter tubes.

FLAWLESS FINISH

Laser cutting does not produce burrs or residues, ensuring a high-quality surface finish.

REDUCTION OF WASTE

Laser cutting optimizes the use of the material, minimizing waste and contributing to the sustainability of the process.

Advantages of tube bending

VERSATILITY

Bending allows you to create components with complex and customized three-dimensional geometries.

RESISTANCE

Bending gives the component greater structural resistance.

FUNCTIONALITY

Bending allows you to integrate different functions into the component, such as holes, countersinks holes and connections.

AESTHETICS

Bending can be used to create components with an attractive design.

Applications of tube processing

Welding is used in many industrial sectors for the
construction of metal products, including:

Building industry

Supporting structures, railings, stairs, decorative elements.

Energy

Pipes for heating, air conditioning and fluid distribution systems.

Furniture

Office furniture, chairs, tables, shelving.

Automotive

Frames, roll-bars, exhaust systems, intake ducts.

Agriculture

Irrigation, greenhouses, agricultural machinery.

Medical sector

Hospital beds, surgical instruments, prostheses.

EQUIPMENT INVENTORY

TUBE BENDERMAXIMUM BEND DIAMETERMAXIMUM BEND THICKNESS
CNC Tube bender - Pedrazzoli40 mm2,5 mm
CNC B63/CNC -BLM Tube bender60 mm3,5 mm
Hydraulic tube bender - Crippa32 mm1,5 mm
Tube bender - Crippa120 mm5 mm
LASER PCS
Laser 3D- TruLaser Cell 7040 TRUMPF1
Lasertube LT712D1

Choose tube processing for precise, versatile and resistant components!

TR Industrial offers a complete tube processing service, which includes laser cutting, bending and accessory processes, to meet each customer’s specific needs.

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